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SSCR Rotors

The result of over 35 years research and development, a Seibu Giken Rotor inside ensures outstanding performance. Rely on it.

Seibu Giken introduced the silica gel rotor and continues to be the leading supplier of silica gel type rotors worldwide.

Rotor Construction: Truly unique in concept and design

Non-respirable ceramic fibers with an aspect ratio of length to diameter of over 100 to 1 are formed into sheets which become the substrate for the finished rotor. Corrugated sheets are formed into an optimized fold size. The corrugated sheets are then interleafed in a winding operation to produce the rotor. Organic binders used in the forming process are removed by a calcination process of heating the rotor substrate to a very hot temperature. This process causes thermal disassociation of the organic compounds leaving only the ceramic in a rigid structure, thus ensuring that the rotor will be extremely stable under even the highest reactivation temperatures. There is a significant safety factor between the recommended maximum reactivation temperature and the maximum temperature the rotor can withstand without damage. The rotor substrate is cut into pie shapes and further treated in preparation of incorporating the desiccant.

 


The final treatment of the SSCR rotor includes a grinding process using diamond tip grinders to produce a smooth and flat surface finish. This finishing operation is unique within the industry and provides for a long seal life.

SSCR rotors are non-shedding. The formation of the desiccant "in the flute" for the SSCR-M and Ultra rotors is a unique patented process held only by Seibu Giken. This process results in the encapsulation of the ceramic substrate by the desiccant. Only the desiccant is exposed to the air to be dehumidified, not the substrate.

This graphic shows the rotor substrate at a 240 magnification before and after the desiccant is applied to the ceramic. The final product is also shown at a magnification of 2,000,000X. Notice that there are no desiccant voids or gaps. No fibers are exposed through the desiccant.

The desiccant for SSCR-M and the SSCR Ultra rotor is a metal silicate with advanced chemical formulation to achieve a higher number of adsorption sites per unit area than standard silica gel. The desiccant is actually made "in the flute" not dipped or glued into the substrate. The result is that the ceramic fiber provides the support for the desiccant to form onto. The combination of this support and the shape of the flute provides for adsorption and reactivation from the surface of the flute. Further, this construction eliminates attrition experienced by bulk desiccants, due to thermal stress and fracture due to high velocity.

SSCR-M Rotor: The industry standard.

  • SSCR ceramic substrate and metal silicate desiccant for outstanding performance.
  • The highest water removal capacity per volume ratio among silica gel rotors.
  • High heat resistance, high strength

SSCR Ultra Rotor: The new generation in rotor performance.

  • SSCR ceramic substrate with advanced metal silicate chemistry.
  • More adsorption sites per unit area then even the SSCR-M rotor.
  • Requires less reactivation energy per pound of water removal.
  • Consumes less energy for the same performance as the SSCR-M rotor.
  • Lower heat capacity resulting in greater energy transfered into the desiccant and less into the substrate during reactivation.

 

SSCR-Z Rotor: The choice for low dew point performance.

  • Capable of producing discharge air dew point temperatures of minus 100 °F.
  • Utilize molecular sieve as the desiccant and the same ceramic substrate as the SSCR-M and Ultra rotors.
  • Molecular sieve desiccant is bonded to the ceramic substrate by high temperature fusion of a colloidal silica mixture. Result: the molecular sieve is fused in place and can not separate from the ceramic substrate.

Rotor Features:

Extremely stable under even the highest reactivation temperatures.

SSCR-M, Ultra and Z rotors are available in many sizes including thickness of 2, 4, 8 and 16 inch with a range of diameters from 7 to 166 inches for up to 50,000 Scfm.

Life cycle: 10-15 years with proper filter selection and maintenance.

Rotors are washable - the first of their kind when introduced in 1987. Test rotors have been subjected to 27 washings in a 100,000 hour accelerated life cycle testing with a result of less than a 10% change in performance.


Glossary of Industry Terms
 

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